Exploring Cu2O/Cu cermet as a partially inert anode to produce aluminum in a sustainable way

Описание

Тип публикации: статья из журнала

Год издания: 2014

Идентификатор DOI: 10.1016/j.jallcom.2014.04.198

Ключевые слова: Inert anode, Cermet, Aluminum production, Geometrical structure, Sustainable, Aluminum, Aluminum metallography, Aluminum metallurgy, Anodes, Carbon dioxide, Corrosion rate, Corrosive effects, Electrolytes, Geometry, Greenhouse gases, Sustainable development, Corrosion behavior, Corrosion mechanisms, Critical properties, Environmental problems, Cermets

Аннотация: As an energy-intensive process, aluminum production by the Hall-Heroult method accounts for significant emissions of CO2 and some toxic greenhouse gases. The utilization of an inert anode in place of a carbon anode was considered as a revolutionary technique to solve most of the current environmental problems resulting from the HalПоказать полностьюl-Heroult process. However, the critical property requirements of the inert anode materials significantly limit the application of this technology. In light of the higher demand for aluminum alloys than for pure aluminum, a partially inert anode was designed to produce aluminum alloys in a more sustainable way. Here, Cu2O/Cu cermet was chosen as the material of interest. The thermal corrosion behavior of Cu2O/Cu was investigated in Na3AlF6-CaF2-Al2O3 electrolyte at 960 degrees C to elucidate the corrosion mechanisms of this type of partially inert anode for the production of aluminum or aluminum alloys. Furthermore, the effects of the geometrical structure of the Cu phase on the thermal corrosion behavior of Cu2O/Cu cermet in the electrolyte were investigated as well. The thermal corrosion rate was evaluated by the weight loss method and the results show that the samples prepared with branch-like Cu have higher thermal corrosion rate than those prepared with spherical Cu, and the corrosion rate increases with decreasing size and increasing filling content of Cu phase. The calculated corrosion rate was about 1.5-7.2 mg/cm(2) h (1.8-9 cm/y) in the current testing procedure. The Cu contents in the produced aluminum is less than 6.2 wt.%. (C) 2014 Elsevier B.V. All rights reserved.

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Издание

Журнал: JOURNAL OF ALLOYS AND COMPOUNDS

Выпуск журнала: Vol. 610

Номера страниц: 214-223

ISSN журнала: 09258388

Место издания: LAUSANNE

Издатель: ELSEVIER SCIENCE SA

Персоны

  • Feng Li-Chao (Huaihai Inst Technol, Sch Mech Engn, Lianyungang 222005, Peoples R China; Jiangsu Prov R&D Inst Marine Resources, Lianyungang 222005, Peoples R China; Harbin Inst Technol, Sch Mat Sci & Engn, Harbin 150001, Peoples R China)
  • Xie Ning (Harbin Inst Technol, Sch Transportat Sci & Engn, Harbin 150090, Peoples R China; Harbin Inst Technol, Sch Mat Sci & Engn, Harbin 150001, Peoples R China)
  • Shao Wen-Zhu (Harbin Inst Technol, Sch Mat Sci & Engn, Harbin 150001, Peoples R China)
  • Zhen Liang (Harbin Inst Technol, Sch Mat Sci & Engn, Harbin 150001, Peoples R China)
  • Ivanov V.V. (Siberian Fed Univ, Dept Phys Chem, Krasnoyarsk 660041, Russia)